QC Engineer

1. Incoming Raw Material Inspection

• Inspect incoming raw materials Brazing wire, flux chemicals, minerals, and packing materials.

• Verify Mill Test Certificates (MTC) / Certificates of Analysis (COA) against specifications.

• Conduct visual and dimensional checks of core wire and raw materials.

• Ensure proper identification, traceability, and segregation of accepted/rejected materials.

• Raise Non-Conformance Reports (NCR) for rejected materials.

2. In-Process Quality Control

• Review of special process records.

• Drying and DHR cycles (temperature & time) review.

• Ensure adherence to approved process parameters and work instructions.

• Perform routine inspections for coating uniformity, cracks, and surface defects.

• Control and record process deviations.

3. Finished Product Inspection & Testing

• Inspect finished electrodes for:

• Length, diameter, coating thickness

• Coating adhesion and integrity

• Surface finish and marking

• Conduct or coordinate mechanical and welding tests such as:

• Tensile strength

• Bend test

• Elongation

• Weldability and arc stability

• Verify compliance with applicable standards (AWS / IS / EN).

• Approve or reject batches based on test results.

4. Laboratory Testing & Equipment Control

• Review routine lab testing of raw materials and finished electrodes test results.

• Ensure proper handling and preparation of test samples.

• Maintain and monitor calibration status of testing instruments.

• Ensure accuracy and repeatability of test results.

5. Documentation & Record Keeping

• Maintain accurate records of:

• Incoming inspection reports

• In-process inspection logs

• Final inspection and test reports

• Ensure full batch traceability from raw material to finished product.

• Prepare daily, weekly, and batch quality reports.

• Follow document control requirements as per ISO 9001.

6. Non-Conformance & Corrective Actions

• Identify and report non-conforming products and processes.

• Assist in root cause analysis (RCA) of defects.

• Support implementation and verification of corrective and preventive actions (CAPA).

• Ensure proper disposition of rejected materials (rework/scrap).

7. QA Support & Audit Participation

• Support QA team during internal and external audits.

• Ensure inspection records and documents are audit-ready.

• Assist in preparation of quality dossiers and compliance reports.

8. Customer & Trial Support

• Support sample preparation and testing for customer approvals.

• Assist in investigation of customer complaints and provide data/report support.

9. Safety & Shopfloor Discipline

• Ensure compliance with safety practices in production and lab areas.

• Monitor proper usage of PPE (gloves, masks, safety shoes, etc.).

• Follow safe handling of chemicals and hot materials.

• Maintain good housekeeping and 5S practices.

10. Continuous Improvement

• Suggest improvements in process control and inspection methods.

• Work towards reducing defects, rework, and process variations.

Participate in quality improvement initiatives.